Lean Manufacturing
Course Outline
This course covers lean manufacturing tools and value stream mapping techniques. This course includes error proofing, continuous flow, leveling, plan-for-every-part, pull systems, continuous improvement, and current and future state value stream mapping. The trainee will be able to:
- Understand the basics of thirteen important lean tools
- Create a basic current state value stream map
- Analyze the current state and identify possible improvement opportunities and
- Create a future state map
Course Detail
Session 1 – Lean Basics
Session 2 – Lean Tools (I)
Session 3 – Lean Tools (II)
Session 4 – Value Stream Mapping (I)
Session 5 – Value Stream Mapping (II)
Session 6 – Airplane VSM Game
- Lean Manufacturing
- Waste
- Fighting the Wastes
Session 2 – Lean Tools (I)
- 5S
- Visual Control
- Standardized Work
- Pull Systems
- Total Productive Maintenance
Session 3 – Lean Tools (II)
- Continuous Flow
- Workload Balancing
- Heijunka (Leveling)
- Error Proofing (Poka Yoke)
- Quick Changeover
- PFEP (Plan for Every Part)
- Kaizen
Session 4 – Value Stream Mapping (I)
- Current State
Session 5 – Value Stream Mapping (II)
- Future State
Session 6 – Airplane VSM Game
- Discussion
Course Duration
16 hrs