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Lean Manufacturing

Course Outline

This course covers lean manufacturing tools and value stream mapping techniques. This course includes error proofing, continuous flow, leveling, plan-for-every-part, pull systems, continuous improvement, and current and future state value stream mapping. The trainee will be able to:
  • Understand the basics of thirteen important lean tools
  • Create a basic current state value stream map
  • Analyze the current state and identify possible improvement opportunities and 
  • Create a future state map
All levels of engineering functions, shop floor supervisors, and operators.

Course Detail

Session 1 – Lean Basics
  • Lean Manufacturing 
  • Waste 
  • Fighting the Wastes 


Session 2 – Lean Tools (I)
  •  5S 
  • Visual Control 
  • Standardized Work 
  • Pull Systems 
  • Total Productive Maintenance 

Session 3 – Lean Tools (II)
  • Continuous Flow 
  • Workload Balancing 
  • Heijunka (Leveling) 
  • Error Proofing (Poka Yoke) 
  • Quick Changeover 
  • PFEP (Plan for Every Part) 
  • Kaizen 

Session 4 – Value Stream Mapping (I)
  • Current State 


Session 5 – Value Stream Mapping (II)
  • Future State 

Session 6 – Airplane VSM Game
  •  Discussion 

Course Duration

16 hrs

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Tel: 1- 877-665-1517
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